IEMSuite
Manufacturing4 min read

Recording production downtime

Log downtime against a production line with a reason code so you can see what’s really stealing capacity.

Find what's stealing capacity

Lost production time is invisible until you measure it. Logging downtime against a line, with a reason, turns vague "we're behind" into a clear picture of where hours go - so you can fix the biggest cause first.

Step 1 - Open downtime

Go to Inventory → Production → Downtime.

Step 2 - Log an event

Record a downtime event against the relevant production line and choose a reason. Built-in reasons include:

  • Equipment Failure
  • Material Shortage
  • Changeover
  • Packaging Material Issues
  • QA/QC Inspections
  • Tablet Line Issues

Step 3 - Review the pattern

Filter downtime by line to see which reasons dominate. Recurring Equipment Failure points to maintenance; frequent Material Shortage points to reorder thresholds; heavy Changeover points to scheduling.

Tips

  • Log downtime as it happens, per shift - reconstructing it later loses accuracy.
  • Pair downtime with wastage to find the true cost of a struggling line.

FAQ

Does downtime affect my stock?

No - downtime is an operational record about time, not a stock movement. It doesn't change inventory.

Can I add my own reasons?

Use the closest built-in reason (including Changeover and the line-specific options) so downtime stays consistently categorized and comparable.